Kelly Paffel and the Swagelok Energy Team are worldwide authorities in steam and condensate systems.

Archive for the Category Boiler Operation

 
 

Corrugator Steam System Training by SEA

Corrugator Steam

Are you a corrugated manufacturer or converter? This two-day program was developed just for you.

Reach new levels of efficiency and reliability in your corrugated steam system operations.

Your first chance to attend is April 23 and 24, 2013. Click here for the SEA Training Calendar.

MACT EPA Update

The EPA is announcing that the period for providing public comments on the November 30, 2012, proposed ‘‘Reconsideration of Certain New Source and Startup/Shutdown  Issues: National Emission Standards for Hazardous Air Pollutants from Coal and Oil-fired Electric Utility Steam Generating Units and Standards of Performance for Fossil-Fuel-Fired Electric Utility, Industrial-Commercial-Institutional, and Small Industrial- Commercial-Institutional Steam Generating Units’’ is being extended by 7 days.

DATES: The public comment period for the proposed rule published November 30, 2012 (77 FR 71323), is extended by 7 days to January 7, 2013.

For more information, contact

Kelly Paffel

Kelly.paffel@swagelok.com

 

Combustion Air Requirements:The Forgotten Element In Boiler Rooms

The National Board has a very good paper on combustion air for the boiler room or plant.

http://www.nationalboard.org/index.aspx?pageID=164&ID=191

Steam Turbine Operation Video

 A very good presentation on a Steam Turbine Operation.
 
Steam Turbine HP Steam Supply. High Pressure steam traveling through a combined cycle power plant presented in a 3D training animation. Part of an on-the-job training (OJT) course
The presentation was done by the following company:

Methane Gas Burning in Watertube Boilers

We have two 60,000 lbs package Watertube boilers burning methane gas from a land fill. The methane gas is being delivered into furnace area through a gas ring. Natural gas is also being used at the same time (40 to50% methane and the rest is made up with natural gas). Natural gas is being delivered through a center gas gun. There is a white residual building up on the boiler tube walls. There is a indication of this white residual through the system (economizer and stack). Question: Does any one have experience on this situation and is there a solution to prevent the build up of the residual. Thank you for your help

USA – Boiler MACT Regulations

If you operate a boiler plant, you should be aware of three rules that will regulate facilities considered potential sources of hazardous air pollutants (HAPs). On March 21, 2011, U.S. Environmental Protection Agency (USEPA) published the rules, collectively known as the Boiler Maximum Achievable Control Technology or “Boiler MACT” rules. For many boiler operators the rules will require a one-time assessment, boiler tune-ups every two years, and records and reports in various combinations depending on several factors, including whether you are an “area source” (small source <10 MM Btu/hr) or a “major source” (large source <10 MM Btu/hr).

Boiler assessments and tune-ups from Swagelok

Good news: After learning about Boiler MACT Rules, things get much easier. Just have Swagelok Energy Advisors schedule and complete your one-time boiler assessment, boiler tune-ups, and/or both. In fact, Swagelok Energy Advisors is one of the few resources that can have both completed for you. One source you know and trust.

Deaerator Venting – What is acceptable Today.

In a steam deaerator, steam serves as the scrubbing agent to reduce the partial pressures of the gases being removed.  The phenomenon of gas removal from water through the use of scrubbing in a deaerator can be accomplished in several different ways. 

With the scrubbing action occurring, the deaerator must vent the non-condensable gases into atmosphere.  Therefore, the only acceptable steam venting from a steam system operation is the Deaerator venting of non-condensable gases with a very small percentage of steam.  To accomplish this goal of venting non-condensable gases; the deaerator will vent a small percentage of steam.

With the high cost of steam today, the deaerator vent must be investigated to insure excessive venting of steam is not occurring.  Our Steam Group Members have found steam losses that have exceeded $ 100,000.00 a year cause unnecessary venting from the deaerator.

Read the full best practice @ http://www.plantsupport.com/download/PSE_BP_2.pdf

Payback for replacing steam system with hot water system?

We are a small hospital and we are thinking about removing all of our steam and replacing it with a hot water system.  Is there a way to determine what the payback for a project like this would be?  We currently have 3 boilers that operate at 120 psig.  We only use the 100 psi steam in a few applications such as sterilization.  Our domestic hot water system and heating system is a low steam pressure. 

Would there be any payback in changing the high pressure systems to low pressure and operating our boilers at 15 psi instead of 100 psi and having a dedicated steam boiler for the sterilizers?

Thank You

Gary Harvath

Deaerator Venting

In a steam deaerator, steam serves as the scrubbing agent to reduce the partial pressures of the gases being removed.  The phenomenon of gas removal from water through the use of scrubbing in a deaerator can be accomplished in several different ways. 

With the scrubbing action occurring, the deaerator must vent the non-condensable gases into atmosphere.  Therefore, the only acceptable steam venting from a steam system operation is the Deaerator venting of non-condensable gases with a very small percentage of steam.  To accomplish this goal of venting non-condensable gases; the deaerator will vent a small percentage of steam.

Read more about deaerator venting…

http://www.plantsupport.com/download/PSE_BP_2.pdf